What Is A Tyre?

A tyre is a composite product, i.e. a high precision stationary assembly of materials that has widely differing properties.

The main sub assemblies making up the tyre are as follows

An innermost stet of airtight synthetic rubber, which performs the “inner tube” function. The carcass ply, made up of thin textile fiber cables, laid out in straight lines and bonded into the rubber. These cables are largely responsible for determining the strength of the tyre structure. The carcass ply of a car tyre has about 1,400 cables, each able to withstand 15kg. Lower filler, which is responsible for transferring propulsion and braking torques from the wheel rim to the road surface contact area.

Beads, which clamp the tyre firmly against the wheel rim. the bead, can withstand forces up to 1,800 kg's. Supple rubber walls, which protect the tyre against impacts (with kerbs etc) that might otherwise damage the carcass. There is also a hard rubber link between the tyre and the rim. Crown plies, consisting of oblique overlapping layers of rubber reinforced with very thin but very strong metal wires.

The overlap between these wires and the carcass cables form a series of non-deformable triangles, an arrangement that lends great rigidity to the tyre structure. These plies, which cover the whole of the tyre crown, perform a very complex function. First, they provide sufficient circumferential rigidity to prevent elongation under the effect of centrifugal force, and thus ensure a constant tyre diameter under all conditions. Then they must provide, lateral rigidity, to resist sway effects. But they must also be supple in the vertical direction to “drink up” obstacles. To make the crown plies, the metal wires must be firmly bonded onto the rubber. Perfect bonding between these two highly dissimilar materials is difficult to achieve but nonetheless essential. The tread, which is bonded onto the crown plies then sculpted with the special tread pattern. Since this is the part of the tyre that comes into contact with the road surface, it must be able to withstand very high forces, and it must be able to grip dry and wet road surfaces. In addition, it must resist wear and abrasion, and it must not overheat. Once the tread has been fitted and sculpted, the whole assembly is vulcanized for maximum solidity.

Wheel Works
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Mechanic Working

Do You Know How the Tyre is Born?

Mechanic working on a car

CREATING A NEW TYRE OR IMPROVING AN EXISTING ONE IS A COMPLEX PROCESS THAT REQUIRES AN UNDERSTANDING OF NUMEROUS FIELDS OF SCIENCE AND ENGINEERING, INCLUDING:

  • POLYMER SCIENCE
  • PHYSICS
  • INORGANIC
  • ORGANIC
  • TEXTILE CHEMISTRY
  • MATHEMATICS
  • COMPUTER SCIENCE
  • ENGINEERING SCIENCE
  • MECHANICAL
  • INDUSTRIAL DESIGN
  • ELECTRICAL
  • METALLURGIAL
  • AUTOMOTIVE
  • STRUCTURAL
  • CIVIL AND INDUSTRIAL ENGINEERING

What is PCD

Bolt pattern

The bolt pattern is merely the number of bolts on the wheel. As the bolts will be evenly spaced, the number determines the bolt pattern. For example, most U.S. passenger cars have 5 bolts while compact models sometimes have only 4 and pick-up trucks can have as many as 6 or 8.

4 Hole Pattern

4 Hole Pattern

The bolt circle is the circle determined by the positions of the bolts; the center of every bolt lies on the circumference of the bolt circle.

The important measurement is the "pitch circle diameter" (PCD), usually expressed in millimeters, although inches are sometimes used. For a 4- or 6-bolt car, this measurement is merely the distance between the center of two diametrically opposite bolts. In the 4-bolt picture below, this would be the distance between holes #1 and #4. Some basic geometry is needed to find the center of a 5-bolt pattern: draw a line between any two neighboring bolts, and draw a line from the midpoint of this line to the opposite bolt. Repeat with a different set of three bolts, and the two long lines will cross in the center, thereby making the distance between this intersection and the center of a bolt the radius of the bolt circle.

The PCD can be calculated for any wheel from the number of bolts (n) and the measured center distance between two adjacent bolts (d) as; PCD = d / SIN(π/n).

A 1974 MG B is a 4/4.5" (4/114.3) car, meaning it is, again, a 4-bolt pattern with a 4.5" or 114.3 mm bolt circle.

The most common PCD values are 100 mm and 114.3 mm. This difference arises from the manufacturers' measurement convention - whether they are designing around metric values (100 mm) or imperial values (4.5 inches, i.e. 114.3 mm).

5 Hole Pattern

5 Hole Pattern

Lug nuts or bolts

Mechanic working on a car

Another thing to consider when new wheels are purchased is proper lug nuts or bolts. They are usually either flat, tapered (generally at 90degrees), or ball seats, meaning the mounting surfaces are flat, tapered, or spherical respectively. For example, most Hondas have ball lug seats from the factory while most aftermarket wheels have a tapered lug design. If you buy aftermarket wheels for a Honda make sure you get the proper lug nuts for the wheel or the wheel will not be properly centered. Some manufacturers (e.g. Nissan) have used taper lug nuts for steel wheels and flat seated lug nuts for alloy wheels.

Some aftermarket wheels will only fit smaller lug nuts, or not allow an ordinary lug nut to be properly torqued down because a socket will not fit into the lug hole. Tuner lug nuts were created to solve the problem. Tuner lug nuts utilize a special key to allow removal and installation with standard lug wrench or socket. The design of tuner lug nuts can range from spline drive to multisided, and are sometimes lightweight for performance purposes. A variation is the "locking wheel nut", which is almost universally used for alloy wheels in the United Kingdom. One standard lug nut on each wheel is replaced with a nut which requires a special and unique key (typically a computer-designed, rounded star shape) to fit and remove the nut. This helps to discourage theft of wheels. However, universal removal tools are available which grip the head of the locking nut using a hardened left-hand thread. The success of these depends on whether there is room to use it in the lug hole, and whether the manufacturer has incorporated a free-spinning outer casing to the locking

  • Make sure to keep a set of lugs that fit your spare tire.
  • Keep a key to aftermarket lug nuts and locking nuts in the car in case of a flat.
Mechanic working on a car

Offset

Mechanic working on a car

Offset

The offset, measured in millimeters, can be negative or positive, and is the distance from the hub-mounting surface to the rim's true centerline. A positive offset means the hub-mounting surface is closer to the outside edge of the wheel; a negative offset means the hub-mounting surface is closer to the inside edge of the wheel. Offset affects the scrub radius of the steering and it is advisable to stay within the limits allowed by the vehicle manufacturer. If tires are fitted which are significantly wider than those specified by the manufacturer, a compromise may have to be adopted whereby a wheel with less offset is used to prevent the tire rubbing on the suspension.

Wheel size

Wheel size

The wheel size is the diameter of the wheel, in inches, not counting the tire. Modern tires in North America have several other measurements associated with their size. A tire designated as a "225/70R14" denotes a tire with the following dimensions: width of tread: 225 mm; ratio of tire height to width: 70 percent; rim diameter: 14". Therefore a 185/70R14 has the same rim diameter and aspect ratio, but a smaller overall diameter and narrower tread face than the 225/70R14.

Mechanic working on a car

Centerbore

Mechanic working on a car

Centerbore

The centerbore of a wheel is the size of the hole in the back of the wheel that centers it over the mounting hub of the car. Factory wheels have a centerbore that matches exactly with the hub to reduce vibration by keeping the wheel centered. Wheels with the correct centerbore to the car they will be mounted on are known as hubcentric. Hubcentric wheels take the stress off the lug nuts, reducing the job of the lug nuts to holding the wheel to the car. Wheels that are not hubcentric are known as lugcentric, as the job of centering is done by the lug nuts assuming they are properly torqued down. Centerbore on aftermarket wheels must be equal to or greater than that of the hub or the wheel cannot be mounted on the car. Many aftermarket wheels come with "hubcentric rings" that lock into the back of the wheel to adapt a wheel with a larger centerbore to a smaller hub. These adapters are usually made of plastic.

X-factor

Caliper Clearance (X-factor): The amount of clearance built into the wheel to allow for the vehicle’s brake rotor and caliper assembly.

Wheel Offset

Tyre Service

Wheel Offset

The offset of a wheel is what locates the tyre and wheel assembly in relation to the suspension. More specifically, it is the measured distance between the hub mounting surface and the centre line of the wheel. Below is an explanation of the various tyres of offsets which are pictured in the graphic below.

Wheel Center

Polishing

Positive offset

Positive offset refers to the positioning of the wheel mounting surface closer to the outer side of the wheel, towards the vehicle's exterior. This design is commonly found in modern vehicles, particularly front-wheel-drive cars and some newer trucks. A positive offset allows for better clearance of suspension components, brake systems, and fender wells, contributing to a streamlined and stable setup.

Engine Repair

Zero Offset

Zero offset occurs when the wheel mounting surface is perfectly aligned with the wheel's centerline, equidistant from both the inner and outer edges of the wheel. This configuration provides a balanced stance, often used in off-road and performance vehicles to optimize stability and handling. Zero offset ensures that the weight of the vehicle is evenly distributed across the wheel, reducing stress on suspension.

Inspection

Negative Offset

Negative offset refers to the positioning of the wheel mounting surface closer to the inner side of the wheel, towards the vehicle's centerline. This design is common in vehicles like off-road trucks, SUVs, and some older models that require a wider stance for improved stability and performance on rough terrain. Negative offset pushes the wheels outward, creating a more aggressive look and increasing the track width,

What are Speed Rated Tyres?

There's been a lot of talk about speed rated tyres. With the increasing customer interest in high performance tyres - cars - and driving, in general - speed rated tyres are gaining in recognition and, as a result, importance.

So it makes good sense to understand what speed rating really is - which tyre is speed rated - and what kind of claims can be realistically be made for and about speed rated tyres.

Speed rating originated in Europe

Many places in Europe speed limits are substantially higher than any where else in the world. In some countries speed limits don't even exist. Probably the most well known example of this is the German Autobahn.

As a result of these varying and non-existent speed limits, law enforcement and government agencies needed some way to be certain that vehicles, tyres and wheels would perform safely and satisfactorily at predetermined categories of speed.

The best way to do this was to somehow rate the tyre, wheel and vehicle combinations, according to their abilities to perform satisfactorily and safely at predetermined and possibly prolonged speed driving.

So in simple words speed rating can be described as “an alphabetical system of describing a tyre, wheel and vehicle's potential to travel at established and predetermined speed's”

Notice two things in speed rated tyres

One - The word fast is not mentioned. Speed rating, regardless of which category they occupy, is not an approval to go fast.

Two - Tyres aren't in this by themselves. Speed rating includes tyre, wheel and vehicle capabilities.

UNDER STAND THOSE STATEMENTS

To clear up another possible misunderstanding, here's a question and then the answer.

Q - Are speed rated tyres required for, why pay for some thing which is not required?

A - Tyres are a combination of every thing that goes into them, and each component serves to do more than just one accomplished. Tyres that are manufactured to pass speed ratings include such a degree of precision that the responsiveness, traction control and overall handling of the tyre is much greater and much predictable that can be found in most non-speed rated tyres. Apart from this the speed rated tyres are more precise and are more capable of passing exacting performance demands than the other tyres. Note that a speed rated tyre is always wanted by a person who wants

  1. Response
  2. Handling
  3. Traction
  4. Performance
Tyre Service
Tyre Service

Lapse Time

Within all steering systems, there's a built in lapse time between the moment you turn the steering wheel and the moment the car begins to turn, this time lapse is caused by several factors, all natural and all a part of the car's steering / suspension system, including gear tolerances, bushing, shocks, and tyres.

There's a portion of this lapse caused by the steering itself. Another portion is caused by the suspension, and within the sidewall and the basic tyre construction , lies another portion of the lapse.

These small time lapses are meaningless when at slow speeds, but for a person who is performance oriented, time lapse can be aggravating. Speed rated tyres are built to provide responsiveness, durability, traction and handling.

Why are the speed rated tyres expensive?

Speed rated high performance tyres cost a lot of money to produce and manufacture, without mentioning the specifics of additional equipment, machinery and manufacturing space and the research which goes into it.

Tyres - Round Black And A Lot More

It pays to treat your tyre with care. Four footprints, each the size of a postcard, are the only contact you and your car have with the road. We at “t y r e s t o r e” have put in all our experience in giving you the best tyre which would provide you with optimum safety, but your tyres do need to be looked after properly.

One thing is obvious; tyres are more than just round and black. They are vital patners for you on every car journey. They transmit tractive, lateral and braking forces and contribute to good road- holding and a comfortable ride.

Just imagine what your tyres have to put up with. They have to be ready for you 24 hours a day, and withstand dragster starts, drastic braking, long journeys at high speeds and a lot more. Your tyres can cope up with all of this, provided you do your bit by carrying out routine checks, like wheel alingment, wheel balancing and tyre rotation every 5000 kms. This would not only improve your tyre life but also improve the overall drive quality.

Technician with Tyre